The Activated Carbon Air Filtration System project at J&P Vina Phu Tho is a comprehensive industrial air treatment solution designed and installed by VIMAX GLOBAL. This project was initiated to address the specific environmental challenges faced by a facility specializing in processing plastic resins.
1. Project Context and Objectives
J&P Vina operates a manufacturing plant dedicated to producing container tarpaulins, packaging, ropes, and straps from virgin PP & PE plastic resins. The processing of these materials generates significant amounts of:
- Industrial Dust: Particles released during material handling and processing.
- Persistent Odors: Pungent plastic smells typical of heat-processed resins.
- Toxic VOCs: Volatile Organic Compounds that pose health risks to the workforce and can lead to administrative penalties if emission levels exceed national standards.
The primary objective was to implement a professional, scalable filtration system that ensures the factory meets QCVN (National Technical Regulations) while protecting worker health and brand reputation.
2. Technical Specifications and Design
VIMAX GLOBAL implemented a dual-capacity “turnkey” system tailored to the factory’s operational load. Key components include:
- Centrifugal Fans: Two high-performance units with capacities of 37 kW and 18.5 kW, specifically engineered to withstand dust and corrosive gases.
- Hybrid Filtration Technology: The system combines activated carbon adsorption with fabric bag filters to achieve a filtration efficiency of over 95%.
- Optimized Airflow: The ducting network is designed for maximum flow efficiency and includes features for easy inspection and periodic maintenance.
- Compact & Scalable Construction: The modular design saves factory floor space and allows for future capacity expansion as the plant grows.
3. Performance and Key Benefits
The installed system provides several strategic advantages for J&P Vina:
- Regulatory Compliance: Guaranteed to meet all current QCVN emission standards, ensuring the facility is ready for environmental inspections.
- Operational Stability: Designed for continuous operation with low noise levels and high durability.
- Health and Safety: Effectively removes over 95% of toxic odors and dust, significantly improving the work environment.
- Long-term Cost Efficiency: Professional installation prevents the frequent breakdowns associated with smaller, temporary air treatment solutions.
4. Implementation Process
The project was executed through a professional three-phase process:
- Survey & Consultation: VIMAX technical teams measured emission parameters and proposed a suitable technology scheme.
- Design & Installation: Custom fabrication of filter chambers and ductwork based on the factory’s layout, followed by electrical safety checks and trial runs.
- Acceptance & Handover: Final testing of air quality after filtration, followed by the handover of full technical dossiers and the establishment of a maintenance schedule.
Why Partner with VIMAX GLOBAL?
Founded in 2016, VIMAX GLOBAL is a leader in industrial air treatment in Vietnam, with a portfolio of over 5,800 successful projects across industries ranging from plastics and chemicals to mechanical engineering.
Our professional process includes:
- Phase 1: Detailed site survey, VOC measurement, and technical consultation.
- Phase 2: Precision manufacturing and professional installation.
- Phase 3: Performance testing, technical documentation handover, and maintenance scheduling.
Contact for Professional Consultation
Are you ready to optimize your factory’s air quality? Contact VIMAX GLOBAL today for a solution tailored to your needs.
Hotline: +05 8855 1234
Website: https://vimaxfan.com/
Hanoi Office: LK29.21, Hinode Royal Park, Hoai Duc, Hanoi
HCMC Office: No. 40, Street 16, An Phu, Thu Duc, HCMC
Factory / Lot 49G, Quang Minh Industrial Park, Me Linh District, Hanoi City.
